Case study · Industrial AI

Predicting the unpredictable: AI forecasting for waste-to-energy.

A German waste-management technology company needed to see the near future of its process — the calorific and steam values its operation would produce minutes from now. We built a custom time-series model that forecasts both, 5 to 60 minutes ahead, at 95% accuracy.

forecast.console/live — plant feed connected Calorific value forecast Live sensor feed · model horizon 5–60 minutes ahead 5m 15m 30m 60m MJ/kg 13.0 MJ/kg 11.5 MJ/kg 10.0 -3h-1hnow+30m Actual (sensor) Predicted Forecast accuracy 95% across 5–60 min horizons Steam value · next 30 min 41.2 t/h within band Anomaly watch 0 alerts last 24 hours

The forecasting console — predicted vs actual calorific value across selectable horizons. (Interface recreation.)

The challenge

Waste streams don't behave.

01

Volatile, heterogeneous input

Incoming waste varies constantly in composition — which makes calorific value, and therefore energy output, hard to anticipate from one moment to the next.

02

Operators need lead time

Knowing what's coming 5, 30 or 60 minutes ahead is the difference between reacting to a swing and steering through it — for both calorific and steam values.

03

Proof before commitment

The client wanted evidence, not promises. The engagement had to demonstrate real predictive power on their data before any larger commitment.

Our solution

Feasibility first. Then production.

Custom time-series model

A forecasting model trained on the client's own process data, predicting calorific and steam values rather than relying on generic off-the-shelf approaches.

Multi-horizon predictions

Forecasts across a 5–60 minute window, so operators choose the lead time that matches the decision they're making.

Anomaly detection

Alongside forecasting, the system flags abnormal patterns in the data — early warning for readings that don't fit expected behavior.

Evaluated against live data

A feasibility-first, success-based structure: the model proved itself against the client's live data via API before the engagement progressed — accountability built into the commercial terms.

Impact

What it delivered.

95%

forecast accuracy on calorific and steam values.

5–60 min

of operational lead time, across selectable horizons.

Earned next phase

Passed feasibility evaluation and progressed to a paid second phase — under success-based terms.

"

Novanexom took our forecasting problem seriously from day one — they proposed a feasibility-first approach, delivered on it, and were straightforward to work with throughout.

Christian MuellerCEO & Founder · waste-management technology company, Germany
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